Tooling Information

i3 tooling types, change points, and setup notes.

1. Purpose

Machine-specific tooling guidance for the i3.

2. Tooling types

The tooling set typically includes:

• Top tool (heated seal and cut assembly).

• Base tool (tray location pockets and support).

• Transfer arms (tray handling through the machine).

3. Tooling change notes

Use 05 Changeovers for the base method.

i3-specific notes:

• The Change tool HMI function typically lowers/raises the top tool for access.

• Top tools can be hot. Allow to cool before handling.

• Cutting blades are sharp. Wear suitable gloves.

4. Setup parameters

Starting values when commissioning a new tool:

• Seal time: 1.0 s (start point).

• Seal temperature: 150 °C (start point).

Recipe items commonly adjusted on i3:

• Number of impressions.

• Tray position and tray pitch.

• Film feed length.

• Film tension.

• Registered film enabled (true/false).

• Printer installed (true/false).

• Downstream equipment fitted (true/false).

5. Registered film (if fitted)

Registered film aligns print using a sensor and a black registration mark.

• Ensure the sensor is clean and correctly positioned.

• Use the film adjustment mechanism to shift print position.